Coalescers

DUSEC COALESCERS - SECONDARY DISPERSIONS

In secondary dispersions, the droplets are so small they do not readily wet a surface or settle under gravity - typical drop sizes are in the range of 1 to 30 microns. In cartridge form with the liquid flowing from the centre radially outwards, the Dusec Coalescer is made up from a selection of fibre materials.

Adhesion forces capture intercepted droplets onto the fibre surface at selective points where clusters form until coalescence takes place and the droplets grow. Viscous drag forces increase until they exceed the adhesion forces, causing the droplets to separate from the fibre and move further into the coalescer fibre bed, where the process is repeated.

Eventually the droplets reach primary dispersion size - ie predominantly >60 microns. The outer layer of the cartridge is the same composite construction as a KnitMesh DC (primary) Coalescer which accelerates separation and avoids jetting and re-entrainment.

Key Benefits:

Fibre topology and surface property combined with optimised layer compositions mean higher efficiency
 
Higher loadings and absence of jetting from outer layers mean higher packing densities
 
Smaller vessel size means capital cost reduction
 
Separation efficiency down to 10ppm free entrainment
 
Pressure drop minimised
 
Quick performance recovery following feed condition changes

Mechanical Seal Design


Experience of coalescer duties in hydrogen peroxide production led KnitMesh to develop a new style of cartridge in which a 'mechanically bonded' seal replaces the resins normally used to secure the end caps to the cartridge fibres. The new seals, combined with carefully selected fibres, mean the cartridge can resist even the most aggressive solvents.

Key Benefits

All the benefits of a Dusec Coalescer plus
 
Can be used in strong solvent conditions
 
Also suitable for use at high temperatures
 
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